The production line adopts advanced all-digital control technology and is controlled by a Programmable Logic Controller (PLC). All precision components are driven by servo motors via servo drivers, ensuring high production accuracy and efficiency. All feeding devices can be pre-loaded with materials, reducing waiting time and enabling uninterrupted production.
Compared with traditional production lines, this equipment offers significantly improved automation, along with features such as safety, high efficiency, high precision, and low failure rates.
Overall Process Flow
Overhead crane places coil steel onto the uncoiling stand → Leveling machine → Feeder → Hydraulic forming → Roller discharge → Manual stacking and bundling (optional robotic arm for automatic palletizing)
Main Technical Parameters
Total Power: Approx. 52kW (including 44kW for the hydraulic press and 8kW for the feeding system)
Production Efficiency: Approx. 2,500 pieces per 8-hour shift
Main Components
The grid-type support plate production line mainly consists of the following components: storage rack, leveling machine, feeder, press machine, die, finished product roller conveyor, and electrical control cabinet.
Storage Rack: Holds the coil steel strip, which is fed out by the leveling machine.
Leveling Machine: Uses leveling rollers to flatten the material and eliminate internal stress. It integrates both leveling and straightening functions into a single unit, significantly saving floor space.
Feeder: Offers high feeding accuracy, with switchable manual/automatic modes and programmable feeding lengths.
Die: An integrated output type that combines shearing, punching, and forming in one step.
Press Machine: Customized according to the product specifications.
Finished Product Roller Conveyor: Consists of roller mechanisms and a roller frame. The rollers are designed with a certain slope, allowing finished support plates to automatically roll out after being ejected.
Electrical Control Cabinet: Houses key electrical components such as PLC modules and frequency converters, all sourced from reputable domestic and international brands.
Overall Process Flow
Overhead crane places coil steel onto the uncoiling stand → Leveling machine → Feeder → Hydraulic forming → Roller discharge → Manual stacking and bundling (optional robotic arm for automatic palletizing)
Main Technical Parameters
Total Power: Approx. 52kW (including 44kW for the hydraulic press and 8kW for the feeding system)
Production Efficiency: Approx. 2,500 pieces per 8-hour shift
Main Components
The grid-type support plate production line mainly consists of the following components: storage rack, leveling machine, feeder, press machine, die, finished product roller conveyor, and electrical control cabinet.
Storage Rack: Holds the coil steel strip, which is fed out by the leveling machine.
Leveling Machine: Uses leveling rollers to flatten the material and eliminate internal stress. It integrates both leveling and straightening functions into a single unit, significantly saving floor space.
Feeder: Offers high feeding accuracy, with switchable manual/automatic modes and programmable feeding lengths.
Die: An integrated output type that combines shearing, punching, and forming in one step.
Press Machine: Customized according to the product specifications.
Finished Product Roller Conveyor: Consists of roller mechanisms and a roller frame. The rollers are designed with a certain slope, allowing finished support plates to automatically roll out after being ejected.
Electrical Control Cabinet: Houses key electrical components such as PLC modules and frequency converters, all sourced from reputable domestic and international brands.
